Miniature Through Bore Slip Ring

Miniature Through Bore Slip Ring is a compact and efficient signal and power transmission device, particularly suitable for applications where space is limited and 360 ° continuous rotation transmission is required.

1、 Definition

Micro through-hole conductive Slip Ring is a device that enables signal and power transmission between rotating and fixed components through internal conductive pathways. It has a compact structure and small volume, and is usually used in situations where installation space is limited and rotation transmission is required. The design of micro through-hole conductive Slip Rings enables stable and reliable transmission of various signals, including video, control, sensing, Ethernet, etc., while supporting power transmission.

2、 Characteristics

Compact and compact:

Micro via conductive Slip Rings are known for their compact size, typically with a diameter of no more than tens of millimeters and a relatively short length. For example, some models of micro via conductive slip rings (such as the SRH0422 series) have an outer diameter of only 19.4 to 24.6 millimeters, making them ideal for installation in devices with limited space.

High transmission performance:

Despite its compact size, micro via conductive slip rings can still provide high-quality signal and power transmission. It adopts advanced conductive materials and designs internally to ensure the stability of signals and the efficiency of electricity during transmission. The rated current can reach 2A/circuit, and the rated voltage can reach 240VAC/VDC, meeting the needs of most application scenarios.

Low electrical noise:

The electrical noise generated by micro via conductive slip rings during transmission is extremely low, usually less than 0.01 Ω. This is thanks to its precise manufacturing process and high-quality conductive materials, ensuring the clarity and accuracy of transmitted signals.

Long lifespan:

The micro through-hole conductive slip ring is made of wear-resistant and corrosion-resistant materials, and has a long service life. Under normal use and maintenance conditions, its lifespan can reach tens of thousands of rotations or more, greatly reducing replacement frequency and maintenance costs.

Multi channel transmission:

Micro via conductive slip rings support multi-channel transmission and can simultaneously transmit multiple signals and power. This gives it significant advantages in situations where multiple types of information need to be transmitted simultaneously, such as robots, security monitoring, etc.

Easy to install:

The installation process of micro through-hole conductive slip rings is relatively simple. Usually, it only needs to be fixed between the rotating component and the fixed component, and the corresponding wires need to be connected. Its compact structure makes the installation process more convenient, without the need for complex debugging and calibration.

3、 Application scenarios

Micro via conductive slip rings are widely used in various applications that require rotational transmission due to their compact size and high transmission performance. Here are some typical application scenarios:

robot:

In the field of robotics, micro through-hole conductive slip rings are used to transmit control signals, power, and data of robots. Its compact size allows the robot to move and operate more flexibly, while ensuring signal stability and power efficiency. This helps to improve the performance and reliability of robots, and reduce maintenance costs.

Security monitoring:

In the field of security monitoring, micro through-hole conductive slip rings are used to transmit control signals and data of monitoring cameras. Its multi-channel transmission characteristics enable surveillance cameras to simultaneously receive and send multiple types of information, such as video, audio, alarm signals, etc. This helps to improve the efficiency and accuracy of security monitoring, ensuring the safety of personnel and property.

Medical equipment:

In medical equipment, micro via conductive slip rings are used to transmit control signals and data of medical devices. Its low electrical noise and high transmission performance ensure the stability and reliability of medical equipment, which helps doctors make accurate diagnoses and treatments. Meanwhile, its compact size makes medical equipment more portable and user-friendly.

Aerospace:

In the aerospace field, micro through-hole conductive slip rings are used to transmit control signals and data of aircraft. Its long lifespan and high reliability enable the aircraft to operate stably in extreme environments, ensuring flight safety. In addition, its multi-channel transmission characteristics enable the aircraft to simultaneously receive and send multiple types of information, improving the intelligence level of the aircraft.

Industrial automation:

In the field of industrial automation, micro through-hole conductive slip rings are used to transmit control signals and data of automation equipment. Its compact size and high transmission performance enable automated equipment to operate more efficiently, improving production efficiency and quality. Meanwhile, its multi-channel transmission characteristics enable automation equipment to simultaneously receive and send multiple types of information, achieving more intelligent control and management.

Testing instruments:

In testing instruments, micro via conductive slip rings are used to transmit test signals and data. Its high transmission performance ensures the accuracy and reliability of test results, which helps researchers conduct precise experiments and analysis. Meanwhile, its compact size makes the testing instrument more portable and user-friendly.

4、 Maintenance methods

In order to ensure the long-term stable operation of micro via conductive slip rings, regular maintenance and upkeep are required. Here are some common maintenance methods:

Regular inspection:

Regularly inspect micro via conductive slip rings, including appearance, electrical performance, and mechanical performance. During the inspection process, attention should be paid to observing whether there is wear, cracks, or accumulation of dirt on the surface of the slip ring. If any abnormal situation is found, measures should be taken in a timely manner to prevent the fault from expanding.

Cleaning and maintenance:

Regularly clean and maintain micro via conductive slip rings to remove surface dirt and oxides. You can use a soft cloth or cotton swab to gently wipe the surface of the slip ring, avoiding the use of hard objects or sharp tools to clean, so as not to scratch the surface of the slip ring. Meanwhile, attention should be paid to avoiding the use of corrosive cleaning agents or solvents to prevent damage to the slip ring.

Electrical performance testing:

Regularly conduct electrical performance tests on micro via conductive slip rings, including transmission efficiency, electrical isolation performance, and transmission error. During the testing process, attention should be paid to recording the test results and comparing them with the standard values. If abnormal test results are found, measures should be taken in a timely manner to ensure that the electrical performance of the slip ring meets the requirements.

Environmental adaptability inspection:

Regularly conduct environmental adaptability checks on micro via conductive slip rings, including temperature, humidity, magnetic field strength, and other aspects. During the inspection process, attention should be paid to observing the performance of the slip ring in different environments to ensure that it can maintain stable performance in various complex environments. If it is found that the performance of the slip ring decreases or malfunctions in a specific environment, measures should be taken in a timely manner to handle or adjust the working environment.

Replace worn parts:

If some components of the micro through-hole conductive slip ring (such as brushes, contact rings, etc.) are found to be severely worn, they should be replaced in a timely manner. When replacing, make sure to select a new component with the same specifications as the original component, and install and debug it according to the instructions. At the same time, attention should be paid to checking the quality and performance of new components to ensure that they meet the requirements for use.

Storage and transportation:

When storing and transporting micro via conductive slip rings, attention should be paid to avoiding adverse effects such as moisture, heat, or mechanical impact. It should be placed in a dry, ventilated environment and avoid prolonged exposure to high temperatures, high humidity, or corrosive environments. At the same time, it should be ensured that the slip ring is not subjected to compression or collision during transportation to avoid damage.

Professional training:

To ensure the correct use and maintenance of micro via conductive slip rings, it is recommended to provide professional training for operators. Through training, operators can understand the working principle, performance characteristics, and maintenance methods of slip rings, thereby better using and maintaining slip rings. This helps to improve the service life and performance stability of slip rings, reduce failure rates and maintenance costs.